compute the productivity profiles for each system does the computerized system impro 649584

PRODUCTIVITY AND QUALITY, PROSPECTIVE ANALYSIS

Walnut Company is considering the acquisition of a computerized manufacturing system. The new system has a built in quality function that increases the control over product specifications. An alarm sounds whenever the product falls outside the programmed specifications. An operator can then make some adjustments on the spot to restore the desired product quality. The system is expected to decrease the number of units scrapped because of poor quality. The system is also expected to decrease the amount of labor inputs needed. The production manager is pushing for the acquisition because he believes that productivity will be greatly enhanced—particularly when it comes to labor and material inputs. Output and input data follow. The data for the computerized system are projections.

 

Current System

Computerized System

Output (units)

20,000

20,000

Output selling price

$40

$40

Input quantities:

 

 

Materials

80,000

70,000

Labor

40,000

30,000

Capital (dollars)

$40,000

$200,000

Energy

20,000

50,000

Input prices:

 

 

Materials

$4.00

$4.00

Labor

$9.00

$9.00

Capital (percent)

10.00%

10.00%

Energy

$2.00

$2.50

Required:

1. Compute the partial operational ratios for materials and labor under each alternative. Is the production manager right in thinking that materials and labor productivity increase with the automated system?

2. Compute the productivity profiles for each system. Does the computerized system improve productivity?

3. Determine the amount by which profits will change if the computerized system is adopted. Are the trade offs among the inputs favorable? Comment on the system’s ability to improve productivity.